Thursday, March 29, 2007

JCW Ready to Go Home



JCW at rest in Las Vegas. On the drive home I noticed that the ECU had adapted to the new components well. The car was very smooth and the "power" note had changed. The sound was less "tuner" and more "high performance." There was also less exhaust burble but it thankfully had not disappeared.

Mazda 6 Rental Vehicle

The Mazda 6 got me through the days without my JCW. I was pleasantly surprised by the Mazda and found it to be a nice vehicle.


Friday, March 23, 2007

Disaster In Las Vegas!


Well, just outside Victorville on the way to Las Vegas for AMVIV I began to have serious problems with the electrical system. Basically every major electrical system failed including the headlights... at night... in the desert. Yikes! Desert MINI in Las Vegas found that a bolt had come loose in the starter motor probably caused by "the last person with access to that part of the engine."
Oops.
Nevertheless, Desert MINI will fix the car under warranty and MINI will reimburse all my incidental and consequential expenses related to this problem since the car won't be ready until Tuesday and because the incident occurred more than 100 miles from home. My AMVIV has been cut short but what a great dealer and company! The picture above shows the car at Desert MINI waiting for a new starter.

Wednesday, March 21, 2007

Steve With Old Supercharger



Steve with the original JCW supercharger.

Inspecting the Assembly



Lots Of Things to Reconnect



Steering Rack, Drivetrain, and Brakes



Major under-body work completed. Note driveshaft in middle of the picture.

Starting to Look Like a Car Again



Junior, Steve, and Carlos connect the steering column assembly to the suspension and brakes.

Steering Rack Installation



Junior lifts the steering rack up into position.

Putting the Engine Back Together



Drivetrain mated with the engine. The tolerances are very tight and it took awhile to get the two together. Eventually Manny, Steve, and Junior, working together, were able to get it done. Junior labeled my car officially the hardest/longest drivetrain to engine job!

Service Bay



Indi Blue a popular color at Steve's Auto Clinic

Clutch Disc Installation



Junior starts to put the clutch back together.

The Flywheel



Old Parts



Stock "open" or straight-through differential at left and heavy dual-mass stock flywheel at right.

Drivetrain



Quaife limited slip differential is inside the case. The round opening just to the left of the large main round opening houses the Quaife and is connected here to the driveshaft.

Engine Out


Drivetrain with Quaife at lower left. Cooper red flywheel is clearly visible.

JCW Upgrade Part 2 Pics

I've taken a bunch of pictures of the engine out installation of the Quaife limited slip differential and Cooper Motorsport flywheel. I will post several pictures shortly.

Tuesday, March 20, 2007

JCW MINI GP Intercooler on its way!

I've sourced in Austria my final (is there really such a thing?) major modification for the MINI, a John Cooper Works MINI GP spec intercooler. This will allow for more cool air to reach the engine than the stock MINI unit and recoup some lost ponies that result from heat soak. With these final all-JCW mods I should be pushing somewhere north of 230+ bhp.

Quaife Limited Slip Differential and Flywheel Today

I'll be back at Steve's Auto Clinic in North Hills today to watch the mounting of my engine back into my car. Two new items will complete my internal engine conversion: a Cooper Motorsport-sourced Quaife limited slip differential and a Cooper Motorsport lightened flywheel. I'll post pictures later.

Friday, March 16, 2007

Looking Good

JCW 225 HP


JCW 225 On Its First Twisty Test

The upgraded JCW has been an eye opener. However, for the tight stuff the Quaife Limited Slip Differential will help out a great deal. The car goes back for the LSD and lightened flywheel on Monday.

Here's a couple of videos of the JCW 210 running through our local canyon just prior to the JCM 225 HPD upgrade.



Small Reminder That This Is No Ordinary JCW

Small John Cooper Motorsport Stickers on the lower forward corners of the rear passenger windows.


John Cooper Motorsport Ceases Retail Activity

I just received official word that John Cooper Motorsport has ceased its retail activity and is now working full-time for BMW. In fact, the JCW website is now re-directing traffic to the main Mini.com JCW minisite. While it is sad to see the end of an independent JCW/JCM, I look forward to seeing new performance products at my local MINI dealer in the future.

Thursday, March 15, 2007

Creating a very rare MINI Cooper JCW/JCM

Today was a truly busy day. I've been tinkering with my 2004 MINI Cooper S since I took delivery of the car nearly 3 years ago and today I took the car close to its highest state of tune.

First a little background: I purchased my MINI on March 18, 2004 from Long Beach Mini. Around the same time one year earlier I put my name on the Cooper S wait list at Long Beach so that I could purchase the car at MSRP... something that was very difficult to do in those heady days when MINIs were rare and demand far outstripped supply. I chose to endure the year-long wait so that I could use the money I would have otherwise spent on higher factory spec (in my case just about every option including satnav). I knew I wanted to build a car that remained very close to the family name that was so prominent on the boot of the car: COOPER. You see, I'm a bit nostalgic for European cars since I was born and spent some time working in the "old world" and was very accustomed to seeing Minis as well as Citroen 2CVs, Fiat 500s, Volkswagen Beetles, etc. Cooper also reminds me of another family car company that sold cars to fund race and performance engineering programs. That company happens to be located in Maranello Italy and like Cooper it has won the Formula 1 World Championship. Just think red and Italian...

As you are probably well aware, original Mini Coopers were much like the John Cooper Works (JCW) cars of today. While the modern equivalent MINI Cooper has the fabled Cooper name on it, the car doesn't necessarily maintain a direct link with the Cooper Car Company. BMW/MINI made a shrewd move in securing the rights to the Cooper name early in the the gestation of the Mk2 MINI. So while the name Cooper was on the car, Cooper did not have as much say in the "mainstream" product with the Cooper name but instead became the official supplier of performance upgrades. Of course most of that information is now moot since Cooper has gone in-house at BMW.

With an eye towards keeping my MINI as faithful to its racing roots as possible I decided early on that all major upgrades would be via JCW or John Cooper Motorsport (JCM). I started by adding the 200HP JCW Kit, 18" JCW wheels, aerokit, and JCW doorsills as soon as I took delivery of the car. Over the following two years I gradually added the whole catalog of JCW interior/exterior/engine/suspension/ and brake enhancements. By the fall of 2006 I had exhausted the JCW catalog. I had a 210 HP JCW with all the trimmings.

In the meantime MINI had release the MINI GP at 214 HP as the definitive and final R53 JCW kit prior to the introduction of the all new MINI R56 in 2007. I had other ideas for my outgoing R53... a MINI GP slayer that would be sight rarer that the MINI GP.

More to come soon... stay tuned.

The 225+ HPD JCW

Drivetrain Upgrades: Quaife Limited Slip Differential and JCM Light Flywheel

H&R 19mm Anti-Sway Bar Installation


Anti-sway bar on stiffest setting

Anti-Sway Bar Installation


Junior installs the anti-sway bar

Fixing a Flat Tire

Oscar plugs a leaky tire

John Cooper Motorsport Manifold and Intermediate CAT Pipe Installed




JCM Exhaust Installation

Oscar, Manny, and Junior install the intermediate CAT pipe

Stock MINI Manifold and Cooper Motorsport High Performance Manifold




MINIS, MINIS, MINIS

A selection of tuned MINIs: a touring car racing spec MINI, an aftermarket tuned MINI, and my JCW/JCM Cooper S


A Perk at Steve's Auto Clinic: BBQ!

Steve finds the time to work the grill and serves up some tasty fajitas!


Supercharger Installation



Steve checks the new JCM supercharger installation.

New and Old

New supercharger (left) with approx. 14.5 reduction pulley. Notice larger JCW pulley on the right.


MINI Undressed

Intercooler removed. Notice supercharger below and alternator at lower left.


Tuesday, March 13, 2007

Chromapon, Inc.


I decided to take a quick picture of our office on a beautiful day.

Saturday, March 10, 2007

Kurtis Wandering Around




New Camera Teaching Me Something New

Welcome to my Web Log! I just purchased a Sony Ericsson K790a (Great phone/camera/radio/web surfer/mp3 player!) and this phone comes with a Sony Cybershot 3.2 megapixel camera. The phone gives me the option to upload pictures to a blog immediately. Well, I went outside and took a few pictures of my dog Kurtis and decided to see what blogging is all about and voila, here I am.

I'll be posting more pictures as I learn how to use the modern day tools of cell phone cameras and blogs.

Thanks for stopping by!

Kurtis at home



Kurtis


Kurtis' first phone picture